This visual positioning Badge Dispensing Machine, relying on the CCD visual glue dispensing system developed by WELDO, achieves automatic paint application and color filling, and is specifically used for the coloring processes of enamel badges, metal commemorative medals, etc.
Customers in this market sector usually have experiences: manual coloring is costly, quality depends on the master's hand skills, and the defect rate is difficult to control. Handling custom orders and product changes is also very cumbersome.
This Metal Badge Dispensing Machine is designed to solve these problems.
This
Badge Making Machine supports multi-color dispensing and, in combination with the marble dual-station platform developed by WELDO, can achieve continuous loading and unloading without stopping, suitable for mass production and small-batch customized orders.
Core Advantage
Many people have come into contact with old-style
dispensing equipment. For each new product, a set of fixtures needs to be prepared and used. The placement of materials also needs to be precisely aligned, which is time-consuming and costly.
This
Precision Dispenser operates with a high-definition industrial CCD vision system - the logo does not need to be deliberately positioned. Just place it on the workbench, and the system can automatically scan and recognize the pattern outline.
glue dispensing systems plans the optimal dispensing path based on the designed path, filling the fluid materials such as enamel paint, epoxy resin, PU glue, UV glue, etc., precisely into the metal cavities.
All product parameters can be saved as specific files, and if the customer has a return order in the future, they can directly call them up.
The new model debugging only takes a few minutes, which precisely matches the "multiple styles, small batches" order characteristics of the logo industry. There is no need to continuously invest in fixtures.
Which factories are suitable for purchasing
This Glue Dispenser Machine is mainly targeted at production end customers of metal processing products, covering the following scenarios:
- Small and medium-sized production factories mainly producing enamel badges, brooches, commemorative medals
- Customized gift and promotional item traders with their own production lines
- Manufacturers producing metal refrigerator stickers, clothing buttons, jewelry tags, and small metal signs
- Factories that currently rely on manual paint dispensing and are facing recruitment difficulties, wanting to upgrade to automation
- Factories that focus on export orders and have high requirements for color consistency and quality stability
Technical Parameters
| Item | Specification |
| Model | WD-VF2 |
| Application Product | Mental Badge |
| Application Material | Paint、Enamel、Epoxy Resin、UV Glue、AB Glue、PU Glue 、UV Glue |
| Colors | 1-8 colors |
| Visual System | 20-megapixel camera, matrix SMD-LED illumination |
| VisualScan Size | 400*300mm |
| Machine Positioning Accuracy | ±0.05mm |
| Camera | ±0.2mm |
| Dispensing Accuracy | 0.01ml |
| Max Working Speed | 60000mm/min |
| Power | 3000W,220V,50Hz |
| Machine Size | 108*135*190cm |
| Net Weight / Gross Weight | 850KG / 920KG |
| Packing | Plywood export case, CBM:4.2 |
Why choose WELDO
1. Zero fixture cost for model changes, quick sample response
Regardless of whether the logo is circular, irregular, or complex patterns, no customized fixtures are needed.
The vision system automatically identifies the position and outline of the workpiece. The new model setup time is compressed from several hours to just a few minutes. This not only saves continuous fixture expenses but also makes it more flexible to handle urgent orders and sample production.
2. Fine precision, stable quality
The positioning and glue dispensing accuracy is controlled within ±0.02mm. Common problems such as overflow color, color streaking, and inconsistent paint thickness during manual operation can be avoided.
The production effect is highly consistent, reaching the quality standards of European and American exports, and the defective rate has significantly decreased.
3. Dual workstation multi-head design, increased production efficiency
The standard configuration has 4 dispensing heads, allowing for the simultaneous operation of 4 colors. It also supports customized multi-color schemes of 1-8 heads.
The dual workstation platform allows one workstation to perform dispensing while the other can simultaneously load and unload materials. There is no need for machine downtime during the process.
The daily output of one
glue dispensing equipment can match that of several experienced operators. The order delivery time can be significantly shortened.
4. No reliance on skilled workers; manpower costs can be reduced
There is no need to hire experienced paint dispensing masters at high salaries. Ordinary workers can be trained simply and can operate multiple machines at the same time. One person can easily take care of 2-3 machines. This solves the problem of difficulty in recruiting skilled workers and the impact on production caused by personnel turnover, and also avoids relying on the stability of the master's hands on the quality.
5. Compatible with mainstream consumables, wide process compatibility
Common soft enamel paint, epoxy resin, PU glue, and silicone can all be used. Regular metal substrates such as zinc alloy, iron, copper, and brass are also compatible. In addition to filling color in the cavities, it can also perform surface dripping and sealing processes.
WELDO is a manufacturer of automated dispensing equipment for the metal processing field. It not only provides individual equipment but also provides optimized production process solutions.
We can customize the equipment configuration based on your actual production needs, from pre-sale sample testing to installation training and long-term technical maintenance; all can be connected in one place.
If needed, you can contact us. We will provide you with a detailed return on investment calculation and an exclusive quote based on your production capacity and product situation.
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